Tube cutting machines are a type of special tool which helps cut the pipes to shorter length and smaller sizes. These are, in fact, called pipe cutters and they are a handy tool in many industries. To know more about the copper tube cutting machines read this article. In this article we will see how do they work, their features, its applications, how to select the correct blade size and its nominal performance as well common issues you may face while using them along with some valuable solutions to mitigate those.”
A tube cutting machine is used specifically to cut tubes extremely precise and fast. A rotating blade for nice and easy tube cutting. When the machines are used, an operator sets a tube into them; then the machine wraps a clamp around it to make sure that the tube will not move out of place. The tube advances toward the growing pole at a high speed, and during this advance, the blade spins rapidly. This feature is great for the tube to be cut by rotating the blade. The machine is said to have a control system, which will determine the length of the cut. Once the tube has been cut, it is removed from the fixture and the machine is prepared to be broken down and another tube readied. You can repeat this process multiple times, and it is fast and efficient.
There are several top-notch features of Automated or Semi Automatic steel tube cutting machines. This is the most important aspect of their features. With the help of these tools, one can easily cut tubes with utmost precision up to 0.1mm! This gives you extremely precise cuts, aiding in doing a wide range of jobs. The major plus is speed. They are able to cut many tubes in a much shorter span of time helping workers finish their job faster too. Certain tube cutting machines also incorporate automated feeding systems. This allows the tubes to be fed into the machine completely autonomously, saving time and freeing up workers for other jobs.
There are a variety of different fields and industries that rely on tube cutting machines in order to produce their products. These find wide and major applications in construction, automotive (car making), aerospace (airplane making) and plumbing (water & gas systems). Tube Cutting Machines are common in construction, and they are used to cut pipes needed for heating and air conditioning systems. In the automotive space, for example to cut exhaust pipes that keep cars noticeably silent and unbothered. Machines of this type are significant to the aerospace industry, where tubes used in aircraft parts such as landing gear and hydraulic systems need to be cut. In plumbing, tube cutting machines are used to slice the pipes used in water and gas supply systems, which is necessary for everything to work as it should.
In tube cutting machine, blades are an essential component. Efficient and accurate cutting can only be done if the right blade is chosen. As the blade spins quickly it must be able to endure pressure in its force. Tube cutting machines are usually equipped with high-speed steel blades, which can withstand heavy use and are not deformed easily. Another choice would be carbide blades. More powerful than high-speed steel blades, they can penetrate stronger materials, but are typically more expensive. Tungsten carbide blades are the perfect option for all thickness of stainless steel and other tough materials here. They are made to do these harder tasks and do them well.
When you take a look at the usage of tube cutting machines, you will notice that some challenges come along with it. They are marked by the burrs. Burrs are the jagged edges that appear on a cut tube after cutting it with a saw, making the final product unsightly. Sharp blades cut cleanly; blunt blades cause burrs, as do incorrect cutting speed. This can be remedied by using a deburring tool or a blade that is strong enough to avoid burrs removing them as they cut.
A tube deformation is another challenge that you can encounter. This occurs when the length of a tube is distorted during being cut, by clamping it too tightly or de alignment. It is important to set the clamp pressure at the correct level so as not to deform the tube and one should always be sure to align with the blade before cutting.
Suzhou VEDETTE is a leading producer of pipe processing equipment for the field. It is a tube cutting machine on research and development, and also launches new products that are competitive to meet the ever-changing needs of the marketplace. We place quality of life and customer experience as our main goal, to provide you with the full spectrum of professional solutions that cover pre-sales advice as well as sales technical support after-sales maintenance and to ensure that customers have access to of professional and timely technical assistance and solutions. Our products cover a wide variety of application options for the requirements of various industries that require pipe processing. Suzhou VEDETTE, a leading manufacturer of pipe processing equipment is the most suitable choice for those who need to use it.
Suzhou Vedette Industrial Equipment Co., Ltd., formed in 2011, is situated in the southwest of Suzhou in close proximity to Taihu Lake, an innovation centrality in the production of equipment sector. It is a high-tech enterprise in the nation that has more than a decade's experience in research development, manufacturing and customization of automation production lines. In December 2022, it held tube cutting machine utility model and 10 invention patents related to equipment. The equipment it produces is highly sought-after both in China and around the world, with many customers.
We are the one-stop supplier for equipment to process pipes providing a range of equipment to meet your needs. We are focusing on the field of pipe processing automation equipment since more than 10 years and are able to offer more than 1,000 non-standard design schemes. Experienced sales projects will customize services following a thorough analysis of customer demands. Our equipment is produced and developed according to the tube cutting machine. The process of assembly and debugging can be seen online by customers at any time. They will conduct an exit inspection strictly in line with the process for delivering the exit once the equipment is accepted so that the equipment can be quickly integrated into the factory production tasks of the customer. We have an archive system for data and equipment system that is completely reliable. All equipment information of customers is preserved in paper files and electronic files. Mold updating can provide illustrations or Customization. After-sales services are provided by our professional team.
tube cutting machine will always keep quality of our products as the mainstay by ensuring that we control the source manufacturing process monitoring, source control constant improvement, among other things in order to guarantee the high-quality and durability of the product. We will continue to adhere this principle in the future and continue to improve our products and services in order to provide greater value to customers.